3 Factors to Consider for Metal Stamping in the Energy Industry

3 Factors to Consider for Metal Stamping in the Energy Industry

The energy industry uses specific machineries, which require specialized components. These equipment are designed and fabricated according to the requirements of each process. Hence, this industry requires several specific components for the various types of equipment used. In order to fabricate customized components, methods like metal stamping are used. Therefore, precision metal stamping forms an important part of the energy industry.

Metal Stamping in the Energy Industry

Getting the most out of your metal stamped components will ensure that your application performs with maximum efficiency. This in turn ensures that the entire system works like a well-oiled machine. Understanding the material being used will allow engineers to extract the most out of your energy systems. Precision stamped metal components also ensure better performance helping your organization as a whole grow at an expedited rate.

3 Metal Stamping Tips for the Energy Industry

The following tips will help you get the most out of your metal stamped components:

1. Choose the Material

When choosing the material, many options are available. The various types of steel available can be chosen by considering factors such as temperature requirements, corrosion resistance, hardness (strength) of steel, rigidity, ductility, malleability, brittleness, pressure conditions, weight, abrasion resistance, ability to conduct heat and electricity, and more. Depending on the application and the external environmental conditions, the properties to be included in the material should be decided. You can also choose from hot or cold rolled steel.

2. Select the Finish

Many manufacturers and organizations don???t take into consideration the finish of the product. The type of finish used will determine not only the functionality of the product but also its life cycle. The finish of the product is what protects it from external factors such as rain, sunlight, abrasive chemicals, etc.

3. Comply with Environmental Standards

The energy industry is always under scrutiny regarding the environmental effects of their products. This industry has also been actively looking for ???greener??? ways to harness and create energy. The components used should be able to support these requirements and provide maximum efficiency.

These simple steps will assist you in increasing product performance. The functionality of your part and its efficiency is extremely dependent on precision metal stamping of components. Attention paid to the small details of all your components will allow you to reap high returns in the future.

About David Feldman

I am David Feldman, writer of this blog and owner of the company Major-IPC. Major IPC is a leading provider of fabricated components since 1977. With over 35 years of experience, we at Major IPC provide a spectrum of exemplary products including stamped, die-cut, and machined parts, automatic screw machine parts, and assembled components.

8 Reasons for the Wide Popularity of Acme Threaded Rods

8 Reasons for the Wide Popularity of Acme Threaded Rods

Acme threaded rods are designed to fasten components. They can also be integrated within a product to strengthen it. They can be used to suspend components as well. Due to their immense strength, they are used exclusively for construction applications. For these reasons, Acme threaded rods are preferred over various other types of fasteners and screws.

ACME Threaded Rods

Benefits of Acme Threaded Rods

Acme threaded rods are used to support construction of products in various industries. Below are some of the reasons for their industry wide dominance:

1. Acme threaded rods are a budget-friendly option for reliable fastening.

2. They are easily available with most suppliers and stores.

3. These rods are available in various types. Hence, they can be used for a variety of purposes.

4. Acme threaded screws are available in all-purpose as well as specialized categories. This allows them to be used across a wide range of general and specific applications.

5. Acme threaded rods are constructed using stainless steel. This superior construction material ensures durability and long lasting operation.

6. The materials used and the design of acme threaded rods provides strong and tight fastening properties.

7. Their construction ensures quiet operation.

Acme threaded rods have been designed to produce fast results. Their design allows the user to thread a nut onto the rod quickly. Once threaded, the threads don???t allow the nut to fall out of place. Their reliable functionality makes them extremely popular for construction applications. Acme threaded rods have been an industry favorite since their design was developed in the second half of the nineteenth century. Since then, their design has been constantly improved and the near-perfect acme threaded rods still enjoy the top position in the industry.

About David Feldman

I am David Feldman, writer of this blog and owner of the company Major-IPC. Major IPC is a leading provider of fabricated components since 1977. With over 35 years of experience, we at Major IPC provide a spectrum of exemplary products including stamped, die-cut, and machined parts, automatic screw machine parts, and assembled components.

A Brief Guide to Socket Head Shoulder Screws

A Brief Guide to Socket Head Shoulder Screws

Socket head shoulder screws are a subtype of machine shoulder screws. Socket head shoulder screws are well-known for their versatility, toughness, high strength, and excellent finishing. They are generally used because they provide good performance in stressful situations, and they provide a good balance between squareness and concentricity.

Socket Head Shoulder Screw Design

The design of the socket head shoulder screw is extremely unique. The head of the screw has the largest diameter, followed the body, and then the threaded part of the screw. The head is usually knurled to provide a better grip and faster assembly in an application. The neck of the screw is designed to prevent chamfering in an application. The screw body is given a fine concentric shape and finish. The threading begins at the end of the concentricity of the body, allowing for tighter and improving holding.

Generally, the screw is produced using different types of steel. Stainless steel and alloy steel are two popular materials chosen for applications. However, socket head shoulder screws can also be constructed using a wide range of materials to the client???s requirements. A few examples of these are given below:

  • Carbon-Filled PEEK
  • PVC
  • Torlon
  • Polycarbonate
  • ULTEM 2300
  • Nylon 6/6 PCTFE (Kel-F) PEE
  • Polypropylene
  • RADEL

The above mentioned flexibility in material selection leads to better material choices for socket head shoulder screw construction. Using the right materials can add to the strength and durability of the screw. Socket head shoulder screws are offered in two types ??? inch and metric. Socket head shoulder screws can also be designed in various lengths and sizes. The sizes can range from 4-40 to 1-8.

Socket Head Shoulder Screw Applications

The unique design, high strength, and easy assembly capabilities make the socket head shoulder screw a popular option in various industrial applications:

  • Punch and die works
  • Guides
  • Linkages
  • Pivots
  • Pulley shafts
  • Rotating and sliding applications

Overall, socket head shoulder screws are known for their premium design and construction quality as well as meeting the expected standards of various industries.

About David Feldman

I am David Feldman, writer of this blog and owner of the company Major-IPC. Major IPC is a leading provider of fabricated components since 1977. With over 35 years of experience, we at Major IPC provide a spectrum of exemplary products including stamped, die-cut, and machined parts, automatic screw machine parts, and assembled components.

A Guide to Selecting Custom Fasteners

A Guide to Selecting Custom Fasteners

These days, clients prefer customizing fasteners than choosing standard ones. Custom fasteners add value to your applications as they ensure complete product integration.

Several manufacturers offer customization services, supporting product manufacturers across industries. However, as perceived by many, custom designing is not an easy task, but involves several factors to consider.

What are the basic things you must consider when custom designing fasteners? This post attempts to answer this question.

Choose the Right Custom Fasteners for Your Application, but How?

Regardless of the business you are in, you may need specific fasteners to assemble your products. Consider the below listed points when looking for custom fasteners.

  • Size and Other Specifications– Fasteners can be produced in a wide gamut of shapes and sizes. Hence, make sure that you have a good understanding of the size you would need to make secure connections. Additionally, you must be in a position to tell your manufacturer the type of head type (for example, socket, pan, flat, and oval) and thread type (machine, metric, and drywall) you need to incorporate in the final assembly. Ensure that you give accurate specifications when stipulating requirements.
  • Material-Material options are many when it comes to fasteners. Let your manufacturer know about the application area, and intended service period. He or she will suggest you the right material, considering the above-mentioned factors. Selecting the right material contributes to the overall quality and durability of the final assembly. The commonly used fastener materials are stainless steel, aluminum, beryllium, bronze, carbon steel, nickel, Inconel, and Monel, among others.
  • Finish -Custom fasteners may be exposed to harsh chemicals, solvents, hydrocarbon solutions, abrasive media, dust and other pollutants. Also, they are exposed to varying temperature ranges and other environmental instabilities. Hence, they must be comprehensively coated to endure hostile conditions. Ensure that you choose the right finish from the many options as it determines the durability of fasteners when used in demanding industrial environments.

Partner with a Credible Manufacturer

The fastener industry is growing at a faster rate, meeting specific demands of customers from multifarious industries. When it comes to customizing fasteners, several manufacturers are offering this service. As a user, you may get confused when choosing the right manufacturer. You must take utmost care when selecting manufacturers. Partner with the one who has a rich legacy in custom designing, and manufacturing. Only those who are experienced in customization can understand your requirements and provide the right product that matches perfectly with your application.

Today, many of the leading fastener manufactures conduct a part of their business online. Hence, to choose a custom manufacturer, utilize the internet. Search and find out the service providers who are at the forefront of the market. Shortlist a few of them and compare their capabilities. Select the one who is capable of providing superior solutions as per your expectations.

About David Feldman

I am David Feldman, writer of this blog and owner of the company Major-IPC. Major IPC is a leading provider of fabricated components since 1977. With over 35 years of experience, we at Major IPC provide a spectrum of exemplary products including stamped, die-cut, and machined parts, automatic screw machine parts, and assembled components.

Advantages of Plastic Fasteners in the Marine Industry

Advantages of Plastic Fasteners in the Marine Industry

Boat manufacturing companies require high grade Plastic Fasteners to affix panels and corners of the boats. However, natural elements such saline water, cold ocean temperatures, fungi and strong UV rays can weaken the fasteners, leading rust and decay.

The marine industry requires fasteners that are strong and durable, and have the capability to resist such elements. The solution to this problem was provided by fastener manufacturers with the creation of plastic fasteners. This has immensely helped the marine industry to provide top-of-the-line boats, tankers, yachts, etc.

Benefits of using Plastic Fasteners

  • Avoid Problems with Rust: Plastic fasteners do not rust or weaken when they come in contact with ocean water. They maintain their fastening strength and can be used for many years.
  • They can be Resistant to Salt Water: To ensure that their plastic fasteners can be used for years on end, fastener manufacturers produce their fasteners using materials like PET, Isoplast, and PVC. These materials help to make the fasteners resistant to elements like salt water, and corrosive substances such as gasoline, diesel, and fuel additives.
  • They can be Combined with Steel: This is an option that many manufacturers provide. They reinforce the plastic fasteners with steel cores, combining the fastener corrosion resistance and the steel core???s strength for marine applications.
  • Resistance against UV Rays: Some plastics are known to absorb UV rays. Using these in the marine industry will lead to early deterioration of the fasteners, creating long delays and downtime for repairs. Fastener manufacturers avoid this by using polyimides and FEP to manufacture fasteners that can resist the harmful effects of UV rays.

Every industry requires specialized fasteners for certain applications. The marine industry has taken complete advantage of plastic fasteners, and has used them to create bigger and better marine products.

About David Feldman

I am David Feldman, writer of this blog and owner of the company Major-IPC. Major IPC is a leading provider of fabricated components since 1977. With over 35 years of experience, we at Major IPC provide a spectrum of exemplary products including stamped, die-cut, and machined parts, automatic screw machine parts, and assembled components.

All Basic Information You Need to Know About Threaded Rod Connectors

All Basic Information You Need to Know About Threaded Rod Connectors

Simply defined, threaded rod connectors are fasteners widely employed to connect components with male threads. They are cost-effective and easy-to-use fasteners available for connecting two threaded rods, and for levelling or spacing threaded rods.

There are endless applications associated with this fastening product. However, in order to get the best out of these fasteners, an application user must gain comprehensive understanding about the product. This blog encompasses some basic information that helps a first time customer to better understand threaded rod connectors.

Threaded Rod Connectors

Things You Must Know About Threaded Rod Connectors

Are you a first time customer planning to purchase the fastener type for your applications? If yes, then you will find the below information beneficial.

What are the Various Thread Sizes Available? Threaded connectors are available in varied thread sizes to meet demanding fastening applications of customers from industrial, commercial, and domestic sectors. They are offered in a range of thread sizes, from 1/4 20?? to 10-24??, or higher. Understand your application requirements to procure the connector with suitable thread size.

Which Materials are used in the Manufacturing Process? Various applications demand the use of threaded rod connectors made from specific raw materials. This is why most manufacturers offer the connectors in aluminum, carbon steel, and stainless steel. There are applications that call for using stainless steel threaded connectors, wherein carbon steel and aluminum connectors are not a good choice. Depending on the corrosive nature and other environmental conditions, the type of connectors must be chosen. The selection after analyzing the application areas, helps you procure the right type of connector that offers excellent operational performance for years.

What are the Finishes Commonly used to Improve the Threaded Road Connector???s Service Life? Most application areas requiring the use of fasteners that are aggressive in nature. Hence, in order to provide added protection in harsh industrial environments, threaded rod connectors are provided with superior finishes. The most commonly used finishes include: zinc, chromate plated, anodized clear finish, and electro-galvanized. These finishes help to increase the durability of the connector even in continuous contact with harsh chemicals, solvents, acids and other toxic agents/liquids.

What are their Typical Applications? Threaded rod connectors are used exclusively in applications where alignment of metal rods, or metal rod extensions are required. They are amongst the cost-effective fastener type used for repairing and installation tasks across industries include:

  • Construction
  • Electrical
  • Automotive
  • Oil and Gas
  • Refineries
  • Packaging
  • Assembly

Application users can go for custom fabrication of the product in any configurations to best match their industry specify applications.

Also known as allthread couplers, threaded rod connectors help you make reliable and safe connections between components with male threads. This solution driven product supports several demanding industrial and commercial fastening applications with ease and efficiency.

About David Feldman

I am David Feldman, writer of this blog and owner of the company Major-IPC. Major IPC is a leading provider of fabricated components since 1977. With over 35 years of experience, we at Major IPC provide a spectrum of exemplary products including stamped, die-cut, and machined parts, automatic screw machine parts, and assembled components.

Applications of Threaded Rods Across Various Industries

Applications of Threaded Rods Across Various Industries

A threaded rod is ideal for highly demanding applications that require impeccable fastening performance and tensile strength. Be it the conventional metal rods or nylon threaded rods or the high-end plastic rods, they are all versatile in terms of their usability.

Many industries make use of different types of threaded rods in various applications. Let us have a look at some of the general industrial applications of these rods:

1. Construction Industry:

The construction industry requires highly sturdy and wear-resistant metal threaded rods that can provide highest level of tensile strength. Fabricated threaded rods made of steel are essential construction fasteners.

2. Oil Extraction and Refining Industry:

Oil extraction industry makes use of a sucker rod that is made of steel and is threaded at both the ends. This sucker rod helps in joining together the downhole components and the surface of a piston pump that is installed in an oil well. The rod is responsible for transfer of energy from the surface unit.

3. Aerospace Industry:

Precise engineering and impeccable designing are the basic requirements in the aerospace industry. Threaded rods are machined for accuracy and durability making them ideal for various commercial as well as military aerospace applications. These rods are used as fasteners to join different heavy weight parts.

4. Agricultural Industry:

Threaded rods are available in different shapes and sizes that are perfectly suited for the strenuous environment of the agricultural sector. Farming equipment such as tractors, livestock enclosures, irrigation machineries, threshers etc. make use of these rods for efficient operation.

5. Heavy Machinery Construction Industry:

Large diameter threaded rods are highly useful in the manufacture of heavy machineries. The rugged and durable nature of these rods makes them apt for this industry.

Major IPC, Inc. is a leader in providing versatile threaded rods in different shapes, sizes, and materials . To know more, kindly visit our website www.majoripc.com.

About David Feldman

I am David Feldman, writer of this blog and owner of the company Major-IPC. Major IPC is a leading provider of fabricated components since 1977. With over 35 years of experience, we at Major IPC provide a spectrum of exemplary products including stamped, die-cut, and machined parts, automatic screw machine parts, and assembled components.

Basic Things to Know About 82 Degree Oval Machine Screws

Basic Things to Know About 82 Degree Oval Machine Screws

82 degree oval machine screws are screws with a countersunk head along with a round top surface and conical bearing surface of approximately 82 degrees. These types of screws are fully threaded, and are produced with a round decorative head, making them suitable for use in countersunk holes. These oval machine screws are widely used for simple and complex fastening applications both in industrial and commercial set ups.

This screw type is produced with excellent corrosion resistance properties, perfect finishing, durability, and endurance. Hence, you can be assured with an optimum and efficient performance, even when used in a corrosive industrial environment.

82 Degree Oval Machine Screws Applications

Along with using in decorative applications, 82 degree oval machine screws find their immense applications in corrosive marine environments for fastening metal and steel parts. Also, they serve the fastening applications requirements of electrical and metal industries. For conical applications, these oval machine screws are generally preferred over flat head screws.

Materials Used for the Production

Generally, 82 degree oval machine screws are available in materials listed below. It is essential for you to choose the apt one based on your application requirements.

  • ABS CPVC Delrin
  • (ECTFE) Isoplast
  • Nylon 6/6 PCTFE (Kel-F) PEE
  • 30% Carbon-Filled PEEK
  • T-series PEEK
  • 30% Glass-Filled PEEK-HT (High Temperature)
  • PEEK-UHP PFA
  • Polycarbonate
  • Polyethylene
  • Polypropylene
  • Polystyrene
  • PVC
  • PVDF (Kynar)
  • RADEL
  • Rexolite 1422
  • Ryton
  • PPS
  • Teflon (PTFE)
  • Torlon
  • UHMW
  • ULTEM 2300
  • ULTEM
  • 1000 Vespel

Available in various sizes, these screw types are known for their toughness and concentricity. Today???s screw manufacturers offer customization options, allowing customers to procure an appropriate screw type that will fit well for their specific application need. For custom manufacturing 80 degree oval machine screws, you should seek out a reliable manufacturer and provide him with your specifications. The manufacturers will custom produce the item within a stipulated time while adhering to the specifications provided.

About David Feldman

I am David Feldman, writer of this blog and owner of the company Major-IPC. Major IPC is a leading provider of fabricated components since 1977. With over 35 years of experience, we at Major IPC provide a spectrum of exemplary products including stamped, die-cut, and machined parts, automatic screw machine parts, and assembled components.

Customization Options for Threaded Rods

Customization Options for Threaded Rods

Threaded rods that are longer and thicker fastening component, have numerous applications across industries. They are largely depended on to make reliable connections between two heavy metal parts, to stabilize structure like concrete walls, and to secure materials together during repairs. Available in several specifications, they are chosen for applications in mechanical, automotive, electrical, manufacturing, and construction applications.

Standard or Custom Threaded Rods?

You can choose between standard or custom threaded rods as per your applications. However, if you choose to customize threaded rods, there are several things you must know before placing orders. There are several customization options available, which you may find confusing when specifying your requirements.

The following information is meant for a first time customer who is planning to place orders for custom threaded rods.

  • Material Options:To manufacture threaded rods, there are several material options available. Choosing the right material as per your application requirements holds great significance. It is advisable to choose materials that exhibit the following:
    • Good tensile strength
    • Excellent high-temperature resistance
    • Excellent corrosion resistance
    • Low magnetic permeability

    Below listed are the material option for metallic threaded rods:

    • Brass
    • Aluminum
    • Silicon Bronze
    • Low Carbon Steel
    • Stainless Steel

    Following are the material options available for non-metallic threaded rods.

    • Plastic
    • Fiber-reinforced plastic
    • Nylon
    • Polyvinyl chloride (PVC)
    • Polyvinylidene fluoride (PVDF)
    • Polytetrafluoroethylene (PTFE)
  • Thread Types: Custom threaded rods are available in the following thread types:
    • Coarse (right & left hand)
    • Fine (right & left hand)
    • Metric
    • Acme
    • Ball Screw
  • Finishes:Threaded rods are exposed to harsh environmental conditions, and other contaminations throughout their service life. For added protection under hostile environmental and industrial conditions, they are offered in several finishes, including:
    • Black Oxide
    • Chrome
    • Copper
    • Galvanized
    • Nickel Plating
    • Phosphate
    • Passivation
    • PTFE
    • Silver Plating
    • Zinc Plating
    • Clear
    • Yellow

Moreover, threaded rods can be customized in a wide range of length, diameter, and weight. Since, there are several design possibilities, it is essential to provide the manufacturer with the right specifications. Let him know about your demands and special features that need to be incorporated into the product design. Talk to the manufacturer about the nature of application and conditions that exist in the application area. This will help him suggest the right material and finish that exhibits great resistance to wear or chemical corrosion and other environmental extremities.

About David Feldman

I am David Feldman, writer of this blog and owner of the company Major-IPC. Major IPC is a leading provider of fabricated components since 1977. With over 35 years of experience, we at Major IPC provide a spectrum of exemplary products including stamped, die-cut, and machined parts, automatic screw machine parts, and assembled components.

Customizing Options for Fasteners

Customizing Options for Fasteners

Several reasons account for the popularity of custom fasteners across industrial applications. Customization provides you with the right type of fasteners in preferred size, shape, material, head and drive type. Custom designed fasteners add great value to an application.

Customization Options

This blog is meant for first time customers who are looking to customize fasteners to best match their application. As a first time customer, you must understand the varied customization possibilities that help you create unique products, incorporating specific features.

You can utilize the best of the below options based on several factors, including the nature of application, and application areas.

  • Material Options: Several materials are available to manufacture fasteners. However, the selection must be depended on the application area, intended service period, material cost, and so on. Below are the commonly used materials to produce fasteners.
    • Alloy Steels
    • Aluminum
    • Beryllium
    • Brass
    • Carbon Steel
    • Magnesium
    • Molybdenum
    • Monel
    • Inconel
    • Nickel
    • Stainless Steel
    • Tin
    • Titanium
  • Head Type Options : Several industrial applications require fasteners to be manufactured in varied head types. When stipulating your requirements, specify the required head type. Below listed are the options for the same.
    • Socket
    • Pan
    • Flat
    • Truss
    • Button
    • Round
    • Oval
    • Headless
  • Finishing Options : Decide on the right finish to provide added protection to your fasteners. Each coating listed below has specific properties and benefits. Talk to your manufactures and select the one that works well in the application area.
    • Zinc
    • Passivation
    • Nickel
    • Chrome
    • Black Oxide
    • Phosphate & Oil
    • Heat Treating
    • Annealing
    • Brass
    • Bronze
    • Tin
    • Bright Dip
    • Galvanized

Apart from these, fasteners can be customized in required diameter, length, and drive type (For example, combination, one way, and slotted, square), to suit your applications.

Communicate With your Manufacturer!

Effective communication between manufacturers and customers is critical to custom manufacture fasteners to exact specifications. As a customer, you must be extremely careful when stipulating specifications. If you go wrong in specifying requirements, it will affect the final assembly. Let your custom fasteners manufacturer know your requirements in detail. This helps him suggest you any modification, leading producing better products that best suit your applications.

About David Feldman

I am David Feldman, writer of this blog and owner of the company Major-IPC. Major IPC is a leading provider of fabricated components since 1977. With over 35 years of experience, we at Major IPC provide a spectrum of exemplary products including stamped, die-cut, and machined parts, automatic screw machine parts, and assembled components.